[vc_row css=”.vc_custom_1433557707565{margin-bottom: 50px !important;}”][vc_column][vc_images_carousel images=”75246,75245,75023″ img_size=”870×460″ el_class=”images-carousel-2″][\/vc_column][\/vc_row][vc_row css=”.vc_custom_1433557672994{margin-top: 0px !important;margin-bottom: 40px !important;}”][vc_column][vc_custom_heading text=”Asphalt Plant 120 -140 t\/h
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• Capacity 120-140 tonne\/hour on the basis of 3% material’s moisture.<\/li>\n
• Control system: fully automatic, half automatic and manual.<\/li>\n
• The material’s temperature from 150-180 centigrade degree.<\/li>\n
• Plant capacity could change up to 15% with respect to grain size, special weight, special temperature and material’s moisture (sand and ballast), type of asphalt and also environmental conditions (pressure and temperature) and fuel’s type.<\/li>\n<\/ul>\n

  [\/vc_column_text][\/vc_column][\/vc_row][vc_row css=”.vc_custom_1433128678982{margin-bottom: 50px !important;}”][vc_column width=”1\/2″][vc_custom_heading text=”Service brochure” font_container=”tag:h2|font_size:20|text_align:left” el_class=”heading-title-3″][vc_column_text][\/vc_column_text][vc_btn title=”Download .PDF” shape=”square” i_icon_fontawesome=”fa fa-file-pdf-o” add_icon=”true” el_class=”download-btn” link=”url:http%3A%2F%2Fwww.rsotrading.com%2Fwp-content%2Fuploads%2F2016%2F12%2FAsphalt-Plant-120-140-rso.pdf|||”][\/vc_column][vc_column width=”1\/2″][vc_custom_heading text=”PROJECTS” font_container=”tag:h2|font_size:20|text_align:left” el_class=”heading-title-3″][vc_images_carousel images=”75246,75245,75023″ img_size=”415×285″][\/vc_column][\/vc_row][vc_row css=”.vc_custom_1433128685824{margin-bottom: 50px !important;}”][vc_column][vc_custom_heading text=”What is included” font_container=”tag:h2|font_size:20|text_align:left” el_class=”heading-title-3″][vc_accordion][vc_accordion_tab title=”Asphalt Plant 120 -140 t\/h”][vc_column_text]<\/p>\n

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  • Capacity 120-140 ton\/hour on the basis of 3% material\u2019s moisture.<\/li>\n
  • Control system: full automatic, half automatic and manual.<\/li>\n
  • Material\u2019s temperature from 150-180 centigrade degree.<\/li>\n
  • Plant capacity could change up to 15% with respect to grain size, special weight, special temperature and material\u2019s moisture (sand and ballast), type of asphalt and also environmental conditions (pressure and temperature) and fuel\u2019s type.<\/li>\n<\/ul>\n

    [\/vc_column_text][\/vc_accordion_tab][vc_accordion_tab title=”Feeding Unit”][vc_column_text]Four individual feeder bins each with a 15 tonne capacity.
    \nEach bin top and mid-section is reinforced for added rigidity.
    \nBin bottom is designed with a tapered opening to minimise bridging.
    \nEach bin is fitted with independent invertors\u00a0linked to the control room, allowing accurate adjustment of the aggregate proportions on the go.<\/p>\n

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    \u00a0Feed Units\u00a0 <\/strong><\/td>\n	Bin Opening <\/strong><\/td>\n	230*230 <\/strong><\/td>\n<\/tr>\n
    Heaped Opening <\/strong><\/td>\n	15 ton per bin <\/strong><\/td>\n<\/tr>\n
    \u00a0Cold Feed Conveyor\u00a0 <\/strong><\/td>\n	Belt Length <\/strong><\/td>\n	50*165 cm 3 ply 10mm <\/strong><\/td>\n<\/tr>\n
    Feeder Drive <\/strong><\/td>\n	22 k.w <\/strong><\/td>\n<\/tr>\n
    \u00a0Collecting Conveyor<\/strong><\/td>\n	Belt Length <\/strong><\/td>\n	50*13 m 3ply 10mm <\/strong><\/td>\n<\/tr>\n
    Belt Drive<\/strong><\/td>\n	4 k.w <\/strong><\/td>\n<\/tr>\n
    \u00a0Conveyor to the Dryer\u00a0 <\/strong><\/td>\n	Belt Length <\/strong><\/td>\n	50cm*11m 3 ply 10 m <\/strong><\/td>\n<\/tr>\n
    Belt Drive <\/strong><\/td>\n	4 k.w\u00a0 <\/strong><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n [\/vc_column_text][\/vc_accordion_tab][vc_accordion_tab title=”Screen”][vc_column_text]Aggregates from the bucket elevator is discharged over an anti-abrasion lining and then sprayed over the entire screening area. Totally enclosed dust sealed housing, discharge chute, with inspection doors, giving access for inspection, maintenance and mesh changing.<\/p>\n  <\/p>\n \n Screening Method<\/strong> :<\/strong>Fully enclosed counter weight vibration<\/li>\n Screen Material :<\/strong>High resistance stainless steel alloy<\/li>\n Output :<\/strong>4 product sizes plus over size.<\/li>\n<\/ul>\n\n\n\n\n Total Screen Area<\/strong><\/td>\n 3.5 m x 1.40 M<\/strong><\/td>\n<\/tr>\n Screen Drive<\/strong><\/td>\n 7.5 K.w electromotor<\/strong><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n [\/vc_column_text][\/vc_accordion_tab][vc_accordion_tab title=”Elevator Unit”][vc_column_text]Hot Elevator Unit:<\/strong> \nThe hot aggregate bucket elevator is a totally enclosed chain driven system.<\/p>\n Bucket tips are double reinforced for maximum durability.The elevator unit is electrically driven from the head shaft via a chain system.<\/p>\n Electromotor Gearbox: 120 TPH 11 K.w80 RPM<\/strong><\/p>\n Filler Elevator Unit :<\/strong><\/p>\n The bucket filler elevator is standard to all plants.The warm reclaimed filler obtained from the drying process via the cyclone is collected and fed to the mixing tower.Warm filler is covered better and more quickly by the bitumen and as an incidental benefit; the specific energy consumption is reduced.As an option, a second mineral filler elevator can be supplied and located parallel to the reclaimed filler elevator.<\/p>\n Electromotor Gearbox \u00a0 \u00a0 \u00a05.5 K.w 30 RPM<\/strong>[\/vc_column_text][\/vc_accordion_tab][vc_accordion_tab title=”Drying Unit”][vc_column_text]The aggregates are fed by the dryer feed belt into the lower part of the dryer drum in which the initial section contains a series of spiral flights which feed the material towards the internal flights. The flights have been designed in such a way as to lift the aggregates and then drop them in a thin veil in front of the burner flame ensuring an efficient drying process.The Drying unit is started through Siemens soft start technology, resulting in a smooth activation process. The burner and the drum tube form a precisely balanced unit, the combined effect of which is low fuel consumption, exit height and gas temperature and secondary air intake resulting in the improvement and economy of the mixing unit as a whole.<\/p>\n \n Drum Type:\u00a0<\/strong>Single continuous spiral steel shell is used; in order to maximize heating ,Efficiency, prolong drum shell life and minimize fuel consumption.<\/li>\n Friction ring:<\/strong>Width 17 cm, Thickness 7 cm with 4 heavy duty rollers.<\/li>\n Activation:\u00a0<\/strong>Through Siemens Soft Start. Resulting in a low rpm start up gradually working up to full load rpm.<\/li>\n Contactors:\u00a0<\/strong>Tele-mechanic.<\/li>\n<\/ul>\n\n\n\n\n\n\n Drum Diameter<\/strong><\/td>\n 160 cm<\/strong><\/td>\n<\/tr>\n Drum length<\/strong><\/td>\n 7.5 m<\/strong><\/td>\n<\/tr>\n Drum Drive<\/strong><\/td>\n 22 kw Electromotor & gearbox<\/strong><\/td>\n<\/tr>\n Drum Shell Thikness<\/strong><\/td>\n 10 mm<\/strong><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n [\/vc_column_text][\/vc_accordion_tab][vc_accordion_tab title=”Water Filter”][vc_column_text]<\/p>\n \n Main tank diameter 2400 mm and 6 m height made from 5 mm steel sheets.<\/li>\n Chimney with 1300 mm diameter and 6 m height made from 5 mm steel sheets<\/li>\n Stands : 3 m height made from 8 inch pipes.<\/li>\n One water pump with 11 KW electro-motor and 3000 rpm.<\/li>\n Equipped with 75 nozzle water sprinkler.<\/li>\n Fender cap.<\/li>\n Joint pipes and valves used in water recycle pool.<\/li>\n Connector channels between the filter and exhaust fan.<\/li>\n<\/ul>\n\n\n\n\n\n\n\n\n\n\n\n\n Filter :<\/strong><\/td>\n Spray Tower Cyclone Desing<\/strong><\/td>\n<\/tr>\n Diameter of Main Tank:<\/strong><\/td>\n 2.4 m<\/strong><\/td>\n<\/tr>\n Height:<\/strong><\/td>\n 6 m<\/strong><\/td>\n<\/tr>\n Body:<\/strong><\/td>\n 5 mm Thickness,Steel<\/strong><\/td>\n<\/tr>\n Exhaust Diameter:<\/strong><\/td>\n 1.3 m<\/strong><\/td>\n<\/tr>\n Exhaust Height:<\/strong><\/td>\n 6 m<\/strong><\/td>\n<\/tr>\n Exhaust Body:<\/strong><\/td>\n 5 mm Thickness,Steel<\/strong><\/td>\n<\/tr>\n Stand Height:<\/strong><\/td>\n 3 m<\/strong><\/td>\n<\/tr>\n Water Pump:<\/strong><\/td>\n 50-160,11 k.w Electromotor 3000 rpm<\/strong><\/td>\n<\/tr>\n Water Nozzles:<\/strong><\/td>\n 75 Units<\/strong><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n [\/vc_column_text][\/vc_accordion_tab][vc_accordion_tab title=”Weighing & Mixing Unit”][vc_column_text]The mixing unit contains Twin shaft high capacity paddles with high wear resistance liners. The mixing blades feature optimized shapes and materials to ensure a long service lifespan and easy maintenance. Using load cell technology the fully automatic weighing unit is designed to individually weigh the aggregate, filler and bitumen to provide consistent recipes. The filler dispatch bin is designed to cover the entire span of the mixing unit in order to provide uniform filler distribution. Pneumatic system controls the opening and closing of the storage bin outlet. Constant air pressure is achieved through the over sized compressor and receiver.<\/p>\n \n Outlets :<\/strong>Pneumatic load cell technology<\/li>\n Cycle weighing time :<\/strong>15 Sec<\/li>\n Cycle mixing time :<\/strong>30 Sec<\/li>\n<\/ul>\n\n\n\n\n\n Height (cm)<\/strong><\/td>\n 98<\/strong><\/td>\n<\/tr>\n Witdh (cm)<\/strong><\/td>\n 130<\/strong><\/td>\n<\/tr>\n Length (cm)<\/strong><\/td>\n 170<\/strong><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n [\/vc_column_text][\/vc_accordion_tab][vc_accordion_tab title=”Oil Heater”][vc_column_text]Two thermometer system. one controls the burner: the other\u00a0 is the back up that completely turns off the burner if the first thermostat is not functioning. pressure switch controls the pressure of the pump. If the pump is not working and pressure drops the pressure switch turns off the burner.<\/p>\n\n\n\n\n\n\n\n\n\n\n\n Capacity:<\/strong><\/td>\n 300,000 K.cal per hour<\/strong><\/td>\n<\/tr>\n Length:<\/strong><\/td>\n 3.5 m<\/strong><\/td>\n<\/tr>\n Width:<\/strong><\/td>\n 1.7 m<\/strong><\/td>\n<\/tr>\n Height:<\/strong><\/td>\n 2 m<\/strong><\/td>\n<\/tr>\n Heating Coil:<\/strong><\/td>\n 5 cm Diameter piping\u00a0<\/strong><\/td>\n<\/tr>\n Tank Metal Thickness:<\/strong><\/td>\n 3-4 mm<\/strong><\/td>\n<\/tr>\n Insulation:<\/strong><\/td>\n Glass wool covered with 2 mm of steel<\/strong><\/td>\n<\/tr>\n Burner:<\/strong><\/td>\n 500,000 k.cal\u00a0<\/strong><\/td>\n<\/tr>\n Pump:<\/strong><\/td>\n 2 inch oil pump,5.5 Electromotor 3000 rpm<\/strong><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n [\/vc_column_text][\/vc_accordion_tab][vc_accordion_tab title=”Bitumen Tank”][vc_column_text]<\/p>\n \n Capacity:<\/strong> 45,000 liters<\/li>\n Length:<\/strong> 9.5 meters<\/li>\n Height:<\/strong> 2.40 meters<\/li>\n Width:<\/strong> 2.40 meters<\/li>\n Heating Coils:<\/strong> 4 Layers, 5 cm diameter<\/li>\n Tank metal thickness:<\/strong> 5-6 mm<\/li>\n Insulation:<\/strong> 5 cm of Glass wool covered by 2 mm of steel lining.<\/li>\n Temperature indicator:<\/strong> analog gauge installed in the frame.<\/li>\n Pump:<\/strong> 3\u2033 bitumen pump with 11 K.w electromotor 1500 rpm.The bitumen tank is supplied with a floating device that allows the pump to draw the bitumen from the highest point.<\/li>\n<\/ul>\n [\/vc_column_text][\/vc_accordion_tab][vc_accordion_tab title=”Cyclone Unit”][vc_column_text]<\/p>\n \n the dust catching systems is made of 5 mm steel sheet.<\/li>\n Suction and connection channels between the dust catcher system and the dryer.<\/li>\n Hot gasses expansion box.<\/li>\n 6 mono-unit cyclone with 90 cm diameter in cylinders and makes the total height of 3 m.<\/li>\n Chassis made of carriage No 14.<\/li>\n Screw conveyor for transmitting filler from the dust catcher to the filler\u2019s evaluator .<\/li>\n Connection channel between the cyclone and the fan.<\/li>\n<\/ul>\n [\/vc_column_text][\/vc_accordion_tab][vc_accordion_tab title=”Exhaust Fan”][vc_column_text]<\/p>\n \n Fan\u2019s diameter is 1000 mm and\u00a0 40 mm width.<\/li>\n The fan is made of an anti-rubbing sheet with 4 mm thickness.<\/li>\n Shaft\u2019s diameter is 100 mm and equipped with two ball bearings.\n