Asphalt Plant 140-160 t/h

Asphalt Plant Technical Characteristics with 120-160 t/h Capacity;

  •  Capacity 140-160 tonne/hour on the basis of 3% material’s moisture.
  •  Control system: fully automatic, half automatic and manual.
  •  Dryer Output: materials temperature from 150-180 centigrade degree.
  •  Plant capacity could change up to 15% with respect to grain size, special weight, special temperature and

Material’s moisture (sand and ballast), type of asphalt and also environmental conditions (pressure and

Temperature) and fuel’s type.

Service brochure

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PROJECTS

What is included

Asphalt Plant Technical Characteristics with 120-160 t/h Capacity

  •  Capacity 140-160 ton/hour on the basis of 3% material’s moisture.asphalt-140-160
  • Control system: full automatic, half automatic and manual.
  • Dryer Output: materials temperature from 150-180 centigrade degree.
  • Plant capacity could change up to 15% with respect to grain size, special weight, special temperature and Material’s moisture (sand and ballast), type of asphalt and also environmental conditions (pressure and Temperature) and fuel’s type.

Cold Silo

  • 4 cold silo systems with dimension of 3*3 m and capacity of 15 tons each,
  • The body of silo is made of 5 mm steel sheets.
  • Stands made of 8 mm Steel sheet bended to 30 *30 cm L- Cuts.
  • Silo’s Cross bands and wind catchers are made of 6 – 8 mm steel sheet.
  • Four 2.2 KW electro-gearboxes equipped with inventor system for controlling the rotations from the control Room.

Feeding Belt Conveyor

  • dimension of 600*12000 mm .
  • related stands made of No 12 pipes .
  • equipped with electro-motor gearbox 4 kw , VEM design for feeding the cold materials into the dryer.

Cyclone Unit

  • the dust catching systems is made of 5 mm steel sheet .
  • Suction and connection channels between the dust catcher system and the dryer.
  • Hot gasses expansion box.
  • 6 mono-unit cyclone with 90cm diameter in cylinders and makes the total height of 3 m.
  • Chassis made of carriage No 14.
  • Screw conveyor for transmitting filler from the dust catcher to the filler’s elevator.
  • Connection channel between the cyclone and the fan

Dryer

  • Dryer made of Spiral pipes with 1800 mm diameter and 8 m height , equipped with 2 radioactive heating areas and convection.
  • radioactive section are formed and bended with 8 mm steel sheet.
  • Snappers of convention section are formed and bended with 6 mm steel sheet.
  • Chassis made of H-Bar , No 25.
  • Steel gear wheels.
  • Thermometer to control dryer’s output.
  • 2 idlers for stopping dryer’s linear movement.
  • Electro-motor 37 KW equipped with hydraulic clutch(electric starter).
  • Covered Feeding box connected to the dust catcher made of 4 mm steel sheet .
  • Material’s discharge box in front part of the dryer made of 4 mm steel sheet.
  • Material’s discharge chute and control hatch .
  • Idler rollicks with 550 mm diameter and 210 mm width, designed for transmitting power .
  • Steel rings with 2000 mm diameter and 180 mm width are connected to the dryer body via adjusting stands.
  • Dryer’s torch with 5,000,000 kcal/hour heating capacity ,adjustable from the control cabin.

Exhaust Fan

  • Fan’s diameter is 1000 mm and 40 mm width.
  • Fan is made of anti-rubbing sheet with 4 mm thickness.
  • Shaft’s diameter is 100 mm and equipped with two ball bearings.
  • Electro-motor with 45 KW power , equipped with soft starter.
  • Hatch for controlling suction pressure.

Filler Storing Silo

  • Filler storing silo with 150*110*185 cm dimensions.
  • A spiral system for transmitting the filler to the scale with 1.5 k.w electro-motor gearbox.
  • Overflow chute to control the filler’s surface.

Hot Materials’ Elevator

  • Snapper elevator installed between the dryer’s output chute and the vibration screen.
  • Body’s dimension is 130 x 60 m , made of 4 mm and 5 mm steel sheet .
  • Equipped with skein from spout No 6 and 1.5 m away from each other for an appropriate body firmness.
  • Snappers with 26*30*45 cm dimensions.
  • American oval Shape chains made of round bars No 16.
  • 15 kw Electro-motor gearbox .
  • Lower part equipped with spring traction control system.
  • Upper part equipped with output chute and covered with anti-rubbing sheet.

Filler’s Elevator

  • Body’s dimension is 105*43 cm, made of 3 mm steel sheet.
  • Equipped with skein from spout.
  • Snapper with 15*26*30 cm dimensions.
  • Almond shape chain made from No 12 round bar.
  • 7.5 K.w Electro-motor gear box.

Vibratory Screen

  • Covered anti-dust screen with 1.40*1.55 m dimensions.
  • 11 k.w Electro-motor .
  • Dust suction using the plant suction’s system.
  • 2 decks with 4 grain size (oversize).

Hot silo

  • set of for 4 units which is made of 5 mm steel sheet and 200*190*370 cm dimensions and 10 m2 capacity.
  • Set of overflow and large grain chutes.
  • 4 discharge hatches fortransmitting the fillerto the scale with pneumatic motor and roll bearing.

Materials’ weighting unit

  • an amplifier and digital display to adjust different weights.
  • weighting silo with pneumatic discharge hatch made of 5 mm steel sheet with thickness and 170*140*140 cm dimensions.
  • 4 load-cells.
  • Digital display in control cabin.

Filler Weighing Unit

  • Weighing silo with 70*140*60 cm dimensions made of 5mm steel sheet and equipped with pneumatic discharge hatch.
  • Digital display in the control room.
  • Equipped with 2 load-cells systems.

Weighing and Injecting Bitumen Into Mixer

  •  Weighing Reservoir with 74*45*80 cm dimensions made of 5 mm steel sheet and 2 walls equipped with hot oil coil to keep the bitumen warm.
  • Digital display in the control cabin.
  • One load-cell.
  • 3-way valve with secondary wall and hot oil transmission channels equipped with pneumatic motors.
  • 3 inches Bitumen pump with 7.5 KW electro-motor 900 rpm for injecting bitumen into the mixer.
  • 2-ply pipes to transmit bitumen from the weighting unit into the mixer.
  • 16 pipes to add the bitumen to mixer.

Mixer

  • Mixer’s body made of steel sheet 15 mm.
  • Anti-rubbing wall made of tiles with 30*30 cm dimensions which is easily replaceable.
  • Two main axles from four sides 120*120 mm.
  • 32 anti-rubbing fistulas and arms.
  • Anti-dust cover system.
  • 55 KW Electro-motor .
  • Pneumatic hatch for discharging materials with two jacks.

Asphalt Plant 140-160 ton Attachment

  • Water filter model 2400 – Marini Design:
  • Main tank diameter 2400 mm and 6 m height made from 5 mm steel sheets.
  • Chimney with 1300 mm diameter and 6 m height made from 5 mm steel sheets
  • Stands : 3 m height made from 8 inch pipes.
  • One water pump with 11 KW electro-motor and 3000 rpm.
  • Equipped with 75 nozzle water sprinkler.
  • Fender cap.
  • Joint pipes and valves used in water recycle pool.
  • Connector channels between the filter and exhaust fan.
  • Flask for bitumen storage with 50,000 lit capacity, Marini design:
  • Dimension :9500*2400 mm.
  • Interior coiled in 4 layers made of Mansman pipe with 2 inch diameter .
  • Main body made of 5 and 6 mm steel sheets .
  • Outer wall sheet made of 2 mm steel sheets .
  • Fiberglass isolation with 50 mm thickness.
  • Equipped with float for discharging bitumen variably( in different heights).
  • Gate valve for bitumen’s entrée and egress.
  • Thermometer to display bitumen’s temperature.
  • 3 inch pump for transmitting bitumen from the flask into the bascule with 11 kw electromotor and 900 rpm.
  • 2-ply plumbery with 3 inch outer ply and 3 inch inner ply for bitumen’s transmission.
  • 1 inch Oil pump to keep the 2 plies lines warm.
  • Hot oil furnace with 300,000 k/cal capacity, Marini design:
  • 350*170*200 cm.
  • Inner coating made of 5 mm steel sheet .
  • Isolation by rock-wool 100 mm.
  • Coating made of 2 mm steel sheet .
  • Torch with calorific capacity 300,000 k/cal per hour.
  • 2 inch Oil pump with 7.5 kw electro-motor and 900 rpm.
  • One full automatic tableau system equipped with 2 thermostats, one pressure switch and related contactors.
  • Gate valverelated to oil entrée and egress.
  • Expansion reservoir with 500lit capacity and related stands.

Asphalt Storage Silo with 20 ton Capacity

  • 200*200*400 dimensions with 20ton capacity.
  • Made of steel sheet 5 mm.
  • Pneumatic discharge hatch.